Ready Mix Mobile Concrete Batching Plant

Ready mix mobile concrete batching plant is a highly integrated and rapidly deployable concrete production equipment designed for the flexible needs of construction sites. It integrates the batching, mixing and conveying systems in a modular structure on a movable chassis or trailer unit, realizing the operation mode of “produce as you build, produce as you use”, which is especially suitable for projects in remote areas, with a tight schedule or requiring frequent transshipment, such as road maintenance, small-scale infrastructures and temporary projects. Compared with stationary ready mix concrete plants, its core advantage lies in mobility and adaptability, which can significantly reduce concrete transportation costs and ensure the freshness of the mixture. Traditional ready mixed concrete plant transportation radius is limited (usually ≤ 30 kilometers), while the mobile ready mix concrete plant produces directly at the site, avoiding the loss of slump and cost waste caused by long-distance transportation.

The capacity of ready mix mobile concrete batching plant covers a wide range, from 25m³/h to 120m³/h, to meet the needs of projects of different scales. For example:

– Small-sized equipment (e.g. YHZS25/YHZS35): suitable for rural construction or small-volume repair works, with an output of 25-35m³/h, compact structure and convenient installation.

– Medium-sized equipment (e.g. YHZS60/YHZS90): suitable for urban road and bridge projects, with a capacity of 60-90m³/h, taking into account efficiency and flexibility.

– Large-sized equipment (such as YHZS120): designed for high-intensity infrastructure projects, it can meet the continuous production demand of 120m³/h, and the modular design still maintains the ability of quick turnaround.

Mainstream mobile concrete batching plant manufacturers also provide customized configurations to adapt to diverse scenarios by adjusting the mixing mainframe (such as JS series double horizontal shaft forced mixer) and conveying system (belt or hopper type).

The workflow of the mobile ready mix concrete batching plant is divided into five closed-loop steps:

– Precise batching: Aggregate, cement, water and additives are proportioned according to preset ratios through the intelligent metering system, and the error is controlled at ±1%-2%811.

– High-efficiency mixing: the double horizontal shaft mixer realizes uniform mixing of materials with high rotational speed to avoid segregation phenomenon and ensure that the strength of concrete meets the standard.

– Automated conveying: the finished concrete is directly loaded into the transportation truck or pumping equipment through the discharging port, reducing manual intervention.

– Real-time monitoring: The integrated PLC control system realizes full process automation, supports remote operation and fault diagnosis, and improves production stability.

– Fast transfer: modularized units are transferred by traction or trailer, and the installation cycle takes only a few days, significantly reducing the project preparation time.

Structural advantages and technological innovations of ready mix mobile concrete batching plant including:

– Modularized design: each functional unit (mixer, batching bin, control room) is independently encapsulated, supporting quick disassembly and flexible combination, adapting to complex terrain.

– Energy saving and environmental protection: low-noise motor, dust collection system and waste water recycling device are adopted to meet the requirements of strict environmental protection policies.

– Cost Optimization: No fixed infrastructure investment is required, reducing operating costs by 30%-50% compared to fixed types, especially suitable for small and medium-sized contractors.

– Risk resistance: Built-in anti-freezing and anti-seismic design, it can operate stably in -20℃ to 50℃ environment, which guarantees the construction continuity under extreme climate.

With its flexible deployment, efficient production and green attributes, the ready mix mobile concrete batching plant is reshaping the supply chain model of the modern construction industry. With the continuous breakthrough of intelligent and modular technology, its market penetration rate will accelerate, becoming the core equipment for small and medium-sized projects and infrastructure in emerging markets.