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Mobile ready mix concrete batch plant is a kind of modular, quickly disassembled and transported concrete production equipment, which is widely used in small and medium-sized projects or construction scenarios that require frequent relocation. The following is a detailed introduction of mobile ready mix concrete batch plant, including its main models, application scope and advantages.
1. Main Models and Technical Parameters
The model of mobile ready mix concrete batch plant usually starts with YHZS (mobile concrete batching plant), followed by a number indicating the theoretical production capacity (m³/h). Common models include:
Model | Theoretical Production Capacity (m³/h) | Mixing Mainframe | Batching Machine | Applicable Scene |
YHZS25 | 25 | JS500 | 2-bin/3-scales | Rural Construction, Minor Works |
YHZS35 | 35 | JS750 | 3 bins/4 scales | Municipal construction, small and medium sized construction sites |
YHZS50 | 50 | JS1000 | 4 bins/4 scales | Highway, bridge construction |
YHZS60 | 60 | JS1500 | 4 bins/4 scales | Medium-sized infrastructures |
YHZS90 | 90 | JS2000 | 4 bins/4 scales | Large-scale temporary works (need to be supported by transport) |
Note:
– Mixing host: usually double horizontal shaft forced type (JS series) to ensure the uniformity of concrete.
– Batching system: supports accurate measurement of multiple materials such as sand, stone, cement and fly ash.
– Power: optional diesel generator set or external power supply, adapting to the environment without power supply.
2. Core advantages of mobile ready mix concrete batch plant including:
1). High mobility
– Modular design: the whole mixing plant is composed of trailer or container modules, which can be quickly transferred by road transportation (e.g. YHZS25 can be transported by only 2-3 trucks).
– Fast installation: assembly and commissioning is completed within 1-3 days, much faster than stationary concrete batch plant (takes 1-2 weeks).
2). Strong adaptability
– Flexible terrain: low requirements for site leveling, adaptable to mud, gravel and other complex terrain.
– Multiple power options: support for diesel engine drive, to solve the problem of power supply in areas without grid coverage.
3). Cost-effectiveness
– Reduce transportation loss: on-site production avoids concrete segregation or initial setting caused by long-distance transportation.
– Save site cost: no need to build a fixed plant, suitable for short-term rental or temporary projects.
4). Environmental Protection and Intelligent
– Enclosed design: some high-end models are equipped with dust and noise reduction system to meet the requirements of environmental protection.
– PLC automatic control: accurate batching and data recording, reducing manual error.
3. Application scope of mobile ready mix concrete batch plant covers:
1). Infrastructure engineering
– Highway/railway construction: suitable for sectional construction, road laying in remote areas.
– Water conservancy project: dams, channels and other scenarios that require rapid on-site deployment of concrete supply.
2). Temporary or short-term projects
– Post-disaster reconstruction: quick response to the demand for concrete in disaster areas, avoiding long-distance transportation.
– Rural construction: decentralized projects such as small houses and farmland water conservancy.
3). Special environment construction
– Mines/tunnels: closed projects with narrow sites and frequent movement.
– Island or mountainous area: high transportation cost, suitable for on-site concrete production.
4. Comparison with stationary concrete batch plant
Comparison Items | Mobile Ready Mix Concrete Batch Plant | Stationary Ready Mix Concrete Batch Plant |
Installation Cycle | 1-3 Days | 1-2 months |
Single plant investment cost | Lower (about 50,000-200,000 dollars) | Higher (more than 200,000 dollars) |
Maximum capacity | ≤ 90 m³/h | up to 480 m³/h (e.g. HZS240) |
Applicable project period | Short to medium term (6 months – 2 years) | Long term (more than 5 years) |
5. Suggestions for Selection
– Small project (≤5000m³): choose YHZS25/YHZS35, low cost and easy to maintain.
– Medium-sized projects (5000-20,000m³): YHZS50/YHZS60 is recommended to balance capacity and mobility.
– Special requirements: if high environmental protection standard is needed, prioritize the model with dust removal system and wastewater recycling device.
Through reasonable selection, the mobile ready mix concrete batch plant can significantly improve the project efficiency, especially suitable for decentralized, temporary or resource-restricted construction scenarios.